Friday, October 25, 2019
Choosing the Right Welding Equipment To Increase Quality
There
are many types of welding machines that are available thanks to constant
innovations and changes in technology. Choosing the right machine to rent can
help to bring in more profits and complete a job faster. Here are some criteria
you need to check for.
Wednesday, October 23, 2019
Renting Welding Systems Can Be a Profitable Solution
Welding
is required at some point in time and while they are many types to choose from,
it’s not always easy to own one. The perfect solution is to be able rent or
hire the best and latest welding equipment, use it and return it once the job
is complete.
Flexibility
Being
able to rent welding equipment offers a number of flexible
options that will depend on the type of machinery required, costs and the job
at hand. Rental solutions always provide equipment that is well maintained and
in optimum working condition, so there isn’t any room for failure. It also
enables you to get as many or as few equipment as needed. Many rental services
provide standardized or customized welding machines to use in home projects
like pipe welding or for large scale
constructions. Most welding rentals try to maintain a close proximity to their
target customers. The user can decide how long he would like to keep the
machines and work within his budget. All equipment is safe, quality tested and
regulated and can be used immediately.
Cost Effective
With renting of
welding equipment, you can be assured that all the machinery is up to date and
well maintained with the latest technology. Since most machines are only used
for less than 60% of their capacity, renting one is a more economic option.
Like all machines, welding equipment also gets constantly updated and that
means users can get to rent the best in the business without having to rely on
old, out dated machinery that needs regular repairs and maintenance. Business
owners also save on storage, handling and shipping costs and many welding
rental companies help to sell old equipment. Welding packages needed for pipe welding or any other welding jobs will include
necessary accessories such as cables, TIG torches and gas hoses. Renting
equipment also helps to save on taxes and depreciating assets and it comes with
a full warranty and replacement at no extra cost in the case of a breakdown.
Thursday, October 17, 2019
Top Upcoming Trends in Welding
Automated Welding is the future of the welding industry. It is one of the most important factors impacting the welding industry in the coming years. We will see more changes in the next decade compared to the last 100 years. Automated welding awareness has risen which has encouraged many industrialists to introduce automated welding equipment in their manufacturing process. Things like collaborative technology and fixtureless welding are expected to join the welding industry in the coming few years. Let’s check out some of the technology advancements that will be on the welding floor in the coming years.
1. Production Monitoring by Implementing Cloud-Based Technology
Production Monitoring Systems are a priority for manufacturers nowadays. These systems are good at tracking each welder and can be very effective in maintaining consistency. These monitoring systems are capable of detecting any red flag welding issue in the production line and can track the activities for futre prevention. Unlike the past, these systems are now designed for recording various quality assessments and not just maintaining the production metrics. This can save a huge amount of time on the production line which benefits the whole production process.
Cloud-Based Monitoring Systems are advantageous over the old fashioned VPN platform. If a company has multiple manufacturing locations, then Cloud-Based monitoring systems can provide live data which can be accessed from anywhere. Mobile ready apps for monitoring the production line give an added advantage to the process. In the end, there is no need for IT manpower at every location as maintenance is carried out at the main server automatically.
2. Shortage of Labour
According to research conducted by the American Welding Society, there will be a shortage of approx. 2, 00,000 welders in the U.S by 2020. This can be the point of an argument. When there is an opportunity for automated welding, then what is the need for manual welding labor?
There are some conditions where robots are not capable of doing what a human can do. For example, there are some situations where welding skills are needed that automated welding equipment can't perform. In these cases, technically skilled welders are needed. In the upcoming years, demand for trained technicians will increase to maintain the new automated welding apparatus.
3. Robot and Human Collaboration Technology
A Collaborative Robotic Welding System - Robotics industries are working on a collective technology between humans and robots for a safe welding procedure. Movement-based programming is currently in the development process and can play a crucial role in welder safety. Robots can recognize commands and will be able to generate a program. The hand movement will be used to provide direction, angle, size, etc. and this can prove an instinctive tool in the welding industry.
The demand for Cobots has been rising for the last half-decade. Cobots are easy to operate and results in greater flexibility in the Human Environment. Cobots can provide a tailored solution to meet the requirements of the manufacturers.
4. Welding Safety
The safety of welders is always the first concern for every welding industry. Safety innovations have been implemented to provide a safer environment for labor. With the government putting on strict laws and rules, companies are taking safety precautions to protect their workers. The ultra-fine dust particles are causing damage to the respiratory systems of the welders. Keeping this in mind, companies are investing in respiratory protection equipment as it is the most effective way of keeping their welders from getting sick.
5. Fixtureless Welding
Fixtureless welding can be a solution for special fixture welding issues. By combining both handling robots and welding robots, there is no need for an operator to work on the dedicated fixtures used in the old welding process. This can be beneficial in increased productivity and improved quality. The maintenance of the fixtureless welding is also less as compared to ordinary welding.
6. GTAW and Laser Beam Welding
Engineers speculate about which welding process will see a rise in the coming times. According to the American Welding Society, the GTAW welding system will boom due to its high-quality yield on thin materials. It will increase along with the automation. Professionals at AWS also mentioned that any automated process will be in more use as compared to others in the welding industry.
Another future technology in the welding industry will be Laser Beam Welding. The laser beam welding process will be targeted for expanded use. A few years ago, only thin material was welded by laser welding but with advanced technology, it has changed significantly. Prominent alloys materials like copper and aluminium can be easily welded with laser technology, unlike the conventional CO2 lasers.
In today’s scenario when the economy is at downfall, every manufacturer wants to stay at a profitable side. The declining skilled workforce compels the welding industry to make use of the automated welding equipment and with this increasing demand, technology will play its crucial role in defining the future of the Welding Industry.
Wednesday, October 9, 2019
Top 5 Reasons For Confiding On Advanced Welding Automation Equipment
Among all the industrial manufacturing processes, welding is one of the most challenging tasks. Initially, companies prefer manual welding for their several assemblies and ignore automation. But many assemblers do advise considering welding automation equipment as it lets the company increase its quality and productivity.
When a company is thinking of shifting its manual process to automation, it needs to consider many points. Notably, welding automation equipment implements two basic factors, which include weld integrity and repeatability.
Welding automation equipment can increase the output by eliminating the human factor in the welding process. Here are many more reasons to pillar your decision of installing an automated welding system in the company:
1. High-quality weld
Automatic welding leads to a high-quality end product. The ramification of a tiny defect can be the reason for the downfall of the company.
2. Accelerate the production
As compared to the manual process of welding, automatic welding processes are faster. Welding automation equipment works efficiently and constantly.
3. Smoother edge
The pieces of automatic welding equipment ensure the smoothness of the surface along with its torch. They promise for a finer end product to satisfy the user.
4. Level of requirement
Every company has some demands to fulfill them with their supply. If the demand is high, automatic welding machines and equipment can complete the need sooner.
5. Flaws of the current system
If a company wants to patch its various tears and flaws related to defective product delivery to end-user, automatic welding can fix the defects as soon as possible.
Monday, September 23, 2019
A Quick Guide to Prepare MIG Welding Equipment for Industrial Tasks
An arc welding
process or MIG welding requires a wire electrode and welding gun to weld two
materials. You need to set-up and execute every part of the MIG welding equipment properly,
in order to ensure success of the process.
Tuesday, August 20, 2019
Choose Orbital Welding Would be a wise Decision; Here are the Reasons
By Chris Brown2:53 AMorbital welding, orbital welding equipment, orbital welding system
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Today there has been advancements in the field of welding with the concerned equipment making way for a more precise and controlled weld. Orbital welding reduces the amount of error, generally associated with traditional ways of welding, and it produces greater quality welds consistently. Used primarily to bond bigger sizes of pipes, it ensures safety of the welder while decreasing a faulty weld.
Monday, August 12, 2019
These are the Top 4 Major Advantages of Media Blasting Equipment
By Chris Brown10:01 PMblasting machines, dry ice blasting, dry ice blasting rental, media blasting, media blasting equipment
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The functionality of industrial equipment depends entirely on the condition of the products. Hence, you need to ensure that the product is in top shape at all times. Anyone working today in the metal industry is aware of the numerous advantages that media blasting equipment has to offer.
Also referred to as sandblasting, it is one of the best methods to get rid of corrosion, rust, fabrication imperfection and more. Mentioned here are some of the benefits of media blasting.
1. Surface Prep
A major advantage of abrasive media blasting equipment is that it helps in efficiently adding an adhesion profile to the surface of the metal. It is one of the most cost-effective ways to prep a hard-surfaced material by removing imperfections of fabrication or by helping in attaining the desired profile.
2. Rust Removal
Corrosion and rust can erode products slowly and spreads as the metal ages. Removing it is necessary as it can erode, degrade and damage surfaces to an extent where the metal is no longer structurally useful and in some cases, dangerous. With the help of abrasive media blasting equipment, one can strip the existing oxidation, leaving the metal surface, which can then undergo the treatment.
3. Effective Painting
When efficiently prepped with abrasive media blasting equipment, a surface would be more suitable for painting. Not only would the paint effectively stick to the surface but would also look even.
4. Prevention from Damage
When prepped with media blasting equipment and followed up by a coat of paint, the surface can help safeguard the product from rust and corrosion for years. In the majority of cases, rusting is the major culprit for equipment failure. But by following these procedures, you can ensure the longevity of the product.
Monday, July 29, 2019
Pipe Welding Made Easy with Red-D-Arc
By Chris Brown3:23 AMorbital welding, pipe welding equipment, pipe welding machine, welding positioners
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Pipe welding poses several challenges for the operators due to the need for continuous repositioning throughout the task. Moreover, it is equally daunting to keep the position of the torch angle consistent while moving the arc across the joint. Notably, pipe welding equipment from Red-D-Arc can be instrumental in avoiding these issues.
Types of pipe welding machines
Red-D-Arc offers effective and mechanized pipe welding equipment, which include:
- Orbital welding systems
- Oscillating pipe welding systems
- Bug-O welding systems
These machines can place the torch at the appropriate angles and can weld the pipes constantly without repositioning them. Specifically designed for welding operators, this equipment is instrumental in improving productivity by delivering superior quality welds on a consistent basis. Red-D-Arc can help you achieve sophisticated pipe welding machines from reliable manufacturers like Lincoln, Axxair, Bug-O, and Miller.
The weld positioning challenges
As compared to other weld methods, pipe welding requires more efforts to achieve consistent welds. This is because of the multiple challenges that the operator faces during this process:
- The welder needs to change his position constantly in the direction of welding.
- He also requires manipulating the welding electrode to ensure proper work angle.
- Manipulation pattern, weld voltage, and speed also need to be modified accordingly.
What is the solution?
A pipe welding positioner can come to the rescue of the operators in this regard. The equipment does the task of holding and rolling the pipe instead of the welder, hence giving the latter much relief. The pipe welding positioner also sets one free from manipulating the angle of the torch for proper working.
Yet again, you can approach Red-D-Arc to get welding positioners that could stay for long and help you to perform the pipe welding tasks while setting yourself free from all those challenges. Besides the branded pipe welders, the company is also home to a fleet of positioners exclusively manufactured at RDA.
Hence, be it to weld the pipes or to reposition the pipe for better welding, you can always confide on Red-D-Arc to buy, rent or lease this advanced equipment.
Thursday, July 18, 2019
How Plasma Cutting Machines Simplify Metal Cutting
By Chris Brown8:13 PMCNC plasma cutting machine, plasma cutter, plasma cutting machines
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Plasma cutting machines are a beneficial tool to help cut metals with ease.This machine finds itself useful in a variety of industries. It operates with the help of a gas jet charged at different speeds, which makes it easier to cuts metals at high temperatures. With the help from a plasma torch, the plasma cutting process facilitates the process of cutting steel, and stainless steel. Here are some of its common benefits.
1. Versatile
Plasma cutting machines can be useful to cut various metal types. With the help of an arc, it can cut conductive metals such as copper, steel, iron, stainless steel, and other forms of durable materials.
2. Easy to use
Plasma cutters or plasma machines are lightweight and portable. This enables you to carry it anywhere you need.
3. Efficient and Fast
These machines are good at saving your time and effort, they can complete your task 1/4th the time compared to other metal cutting devices.
4. Affordable
Plasma cutting devices are highly affordable and specifically designed to work relatively fast. This also eliminates the amount of waste they generate throughout its processing stage. Also, using plasma cutting machines may reduce forms of workplace injuries. This enables them to be cost-effective in comparison to other cutting devices.
5. Safety
Plasma cutting devices use non-inflammable gases to facilitate the entire plasma cutting process. This makes these machines relatively safer tool for us to deal with.
With these multiple advantages, plasma cutting machines are proving to be a boon for both the laborers and the industrial entrepreneur. These machines help in production by reducing your overall labor expenses. On a concluding note, they are perhaps the most industry-friendly machines as they work to produce quality products. If you are looking for one or more of such plasma cutting machines, Red-D-Arc is the best supplier to opt for.
Friday, June 21, 2019
Top 4 Reasons to Choose Orbital Welding
By Chris Brown5:22 AMorbital welding, orbital welding equipment, orbital welding system
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The Orbital welding technique allows for a precise and controlled weld, which reduces errors and delivers a quality weld every time. This technique can efficiently reduce human error and has proven to be useful for areas which are difficult for professionals to weld manually. It is the perfect process to ensure the welder’s safety and minimize a faulty weld.
Listed here are the reasons why orbital welding is used in various industries:
1. Clean
During the welding process, it is crucial to keep the metal tubing away from contaminants as impurities trapped inside can ravage the entire process. This, in turn, would lead to a significant waste of money and time. The experts perform Orbital welding in a clean setting where they can weld fittings and tubes in an impurity-free environment.
2. More Productive
Orbital welding is a more productive method of welding compared to manual welding. This happens because the machine performs the majority of the task. It does involve some upfront cost in order to acquire the equipment but it cuts down on the costs related to labor in the long run.
3. Efficient
The welding process becomes efficient, as the completed welds are clean and consistent. Computerized orbital welding makes the entire process even more productive. It allows the weld to be documented and scheduled ahead of time, which in turn decreases the overall costs and time.
4. Superior quality Welds
A skilled technician can undoubtedly give accurate results but orbital welding will always deliver consistent welds. This is possible because you can set the equipment to a certain program thereby allowing the system to duplicate the same welds repeatedly without any defects or error.
Monday, June 17, 2019
The Benefits of MIG Welders
The MIG welding machine uses a spool of continuously fed wire to join pieces of metal. Welders can use it to work on aluminum, nickel, steel and stainless steel. Typically, experts employed in the commercial manufacturing and fabrication industries use these machines.
The advantages of using a MIG welding machine are multifarious. Here are few of them:
Efficient and Clean
MIG welding machines use a shielding gas in order to protect the arc and therefore results in minimal loss of alloying elements when metal comes in contact with the arc. As opposed to stick welding that requires removing slag, MIG eliminates the need to do so as there is no slag left behind and it generates minimal weld spatter. With minimal clean up, the equipment is easy to put back to work in a fraction of the time.
Faster welding speed
The uninterrupted fed wire allows the welders to keep both their hands free for the welding process. This in turn enhances the welding speed, overall control and the quality of the weld.
Versatile
The biggest advantage of using a MIG welding machine, it is extremely versatile and can weld alloys and metals efficiently. The workers can operate it in different ways including fully automatic and semi-automatic. The welding process sure is useful for a plethora of home welding project but it is also effective for use in several others industries. The metals that MIG machines can work on include stainless steel, aluminum, copper, magnesium, mild steel, and nickel, iron and its alloys.
Higher Productivity
Most welders would be able to benefit from higher productivity due to the total time they can save by not changing the rods constantly or chipping away the slag. Also, the welders don’t need to brush the weld, which also saves time.
To conclude, the MIG welding Machine is super easy to learn and widely preferred for its simplicity. Welders can easily learn how to use the equipment in a few hours where they spend majority of the time in learning ways to clean the weld properly.
Monday, May 20, 2019
The Advantages Of Purchasing From A Renowned Welding Machine Supplier
By Chris Brown4:34 AMpipe welding machine, stick welding machines, tig welding machines, welding machines
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Welding
is the process of combining metal workpieces with the use of extreme heat so
that it becomes one. The equipment used for this process can be simple handheld
welders or complex computer controlled welders that can perform multiple welds
in one shot.
Friday, May 10, 2019
Orbital Welding – The Newest Welding Technology
By Chris Brown2:35 AMorbital welding, orbital welding equipment, orbital welding system
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Orbital welding is a specialized area of welding prevalent
across multiple industries. Developed in the 1960’s, its
purpose is to achieve higher control over operations. This process continuously
rotates the welding arc around a stable workpiece. This technique is useful on tubular and cylinder workpieces like pipes that make it difficult to weld
around them.
Thursday, April 18, 2019
Here is how an efficient induction heating machine works
Induction heating is by far the most convenient and cost-efficient material heating process for the present industrial generation. To attain a highly efficient induction heating process, all you need is an electrically conducting object when subjected to varying intensities of the magnetic field. Hysteresis and losses due to eddy current go hand-in-hand to initiate the process of induction heating within your electrically conducting field.
How does your induction heating machine work?
To initiate the induction heating process, an induction machine first pulses DC at a high-frequency range. Ideally, this frequency range undergoes optimization at 160 kHz to induce. This direct current pulsing introduces constant magnetic field change. This magnetic field change introduces eddy currents within your conductive material near its coil. Hysteresis thereby heats up all the ferromagnetic material that is present there. The heat is generated due to the rapid change introduced in the magnetic field.
This process of induction heating is highly efficient compared to other alternatives as the heat wastage here is much less. Throughout the process of induction heating, there is no contact taking place in between your inductor machine and the parts subjected to it. You will not find the presence of any combustion gases either. Place the material you want to heat in a setting, isolated from the main power supply.
Here are some part characteristics to keep an eye on
Magnetic or non-magnetic in nature
Heating of magnetic material is relatively more comfortable than a non-magnetic variant. Besides the heat generated by eddy currents, the magnetic materials itself produce some heat described as the hysteric effect. Relative resistance or permeability of magnetic material is around 100 to 500 while that of non-magnetic material is around one.
Thick or thin
As around 85 percent of the heating process takes place on the surface of the material, small or delicate parts heat up more quickly in comparison than the thicker variants.
Resistivity
Materials possessing higher electrical resistivity are able to actively resist the current flow. This process quickly produces heat.
Manufacturers
of induction heating machines are
emphasizing more on their product quality control with the introduction of
cutting edge induction technology. Red-D-Arc is a prominent name in this
regard.
Wednesday, April 10, 2019
Are you aware of media blasting equipment?
By Chris Brown9:33 PMblasting machines, dry ice blasting, dry ice blasting rental, media blasting, media blasting equipment
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Professional media blasters are always in search of the best media blasting equipment for increasing their overall efficiency. When your equipment is right, and up to the mark, it will naturally multiply your profits. Here is a quick reference guide to help you understand blasting equipment.
Types of abrasive blasting equipment available in the market
Your blasting equipment falls into three different categories:
Tumble blasters
These are enclosed cabinets equipped with a rotating basket and a sandblast gun. These blasters work on the mechanism of random tumbling actions to ensure uniform sandblasting of all the parts placed within it. This tumbling process aims at removing rust, scale, and burrs, which ultimately produce a brightly colored or dull finish as per the requirement.
Cabinet Blasters
These blaster types are available in three different styles namely standard cabinet blaster, split-level cabinet blaster, and portable cabinet blaster. They are ideal when dealing with large and heavy blasting parts.
Portable Blasters
Portable blasters are available in the pressure fed or gravity fed variant. They are suitable for use in refinishing vehicles, monuments and brick buildings.
Important points to consider while buying blasting equipment
1. Cleaning speed and efficiency
Cleaning speed of the blaster is directly proportional to the compressed air utilized. The more CFM (cubic feet per minute) you opt for, the more heat your blasting equipment will generate under any pre-defined blasting pressure.
2. Size of your blasting cabinet
It is never good to opt for a cabinet size in alignment with the part size. Larger cabinets can generate the right amount of visibility as the abrasion expands at a comparatively lower particle density within the assembly. With larger cabinets, you can have good part mobility, which favors both movement as well as rotation.
3. Filtration
A dust collector is the reason why your production cabinet suits well for the production work. It generates the right amount of negative pressure, is cleanest and highly efficient in its mode of action.
The buyers should be aware of these basic points about media blasting equipment to avoid production loss.
Hence, choosing the right media blasting equipment is necessary if the production team aims at profit maximization with minimal investment.
Wednesday, March 20, 2019
A Quick Insight Into The Working Of Stick Welding Machines
Being traditional in nature, Stick welding machines have been extremely popular all around the globe. Large industries and MSMEs have been using these equipment due to their low cost and convenience. Let’s have a look at further details.
Also known as arc welding, this machine joins metal to metal by using electricity to create enough heat to melt metal. The melted metal when cooled results in the binding of the metals. This process uses a welding power supply to create an electric arc between metal stick and the base material to melt the metal at the point of contact. You can use these welders directly as well as via alternating current for such purpose.
Working of Stick Welding Machines
The AC Welding machine has a step-down transformer to reduce the input voltage of 220-440V to 80-100V. The DC welding machine consists of an AC motor generator set. It may also contain diesel petrol engine generator set or transformer rectifier welding set.
AC welding machines work with a power supply of about 50 Hz to 60 Hz and have an astonishing efficiency of 80 to 85 percent. The energy meter denotes an expenditure of deposited metal is 3 to 4 kWh for Alternate Current welding while 6 to 10 kWh for Direct Current welding. The power factor for the AC welding machines ranges from 0.3 to 0.4 while for the DC welding, it stays somewhere around 0.6 to 0.7.
One major disadvantage these hold is the exposure of the user to high-frequency ultraviolet radiations. As a result, the machines require the highest level of protection to the welders while working.
Superior Grade Welding Machines at Red-D-Arc
Stick welding machines continue to be the preferred choice of welders across multiple industries. Factors like high level of efficiency, convenience, and affordable availability further vouch for their widespread popularity. Moreover, if you want even better quality stick welding machines, laced with advanced technology, Red-D-Arc is the best destination. The company holds an eminent record of providing highly efficient welding machines that adhere to the needs of assorted industrial verticals.
Tuesday, March 12, 2019
Get the best Used Plasma Cutter from Red-D-Arc
In Plasma cutting process, the machine cuts through an electrically conductive material by means of a jet containing Hot Plasma. You can cut several metals such as Steel, Stainless Steel, Aluminum, brass, and copper with the help of Plasma Torch. Owing to its multifarious benefits, spearheaded by slashed costs, the industries today are in dire need of used Plasma Cutter.
The working system
Plasma is the fourth state of matter. Electrically conducive gases when heated to a high level typically change their state to Plasma. The Plasma cutter uses this electrically conductive gas to transfer the energy from the power supply to any conductive material. This results in a cleaner, faster-cutting fuel as compared to oxyfuel.
There is an introduction of plasma arc when the gases such as oxygen, nitrogen, argon or shop air undergo a thrust through a small nozzle placed inside the torch. The electric arc generated from the external power supply is then put under a high-pressure gas flow to acquire the form of “Plasma Jet”. It takes no time to reach the temperature of about 40000 degree Celsius and cut through the exposed piece of metal.
You can group major systems into conventional as well as precision categories. The convention system uses the shop air as the plasma gas and the shape of the arc relies on the orifice of the nozzle. On the other hand, the design of the Precision plasma system is conducive to produce sharpest and highest quality cuts available through Plasma.
Used plasma cutter at Red-D-Arc
Due to reduced costs and assorted features, used Plasma cutter has been a revolution in the metal cutting industry. Unlike the other means, it provides the user high output with fewer efforts. As a result, major industries in concern with these metal tasks prefer this for better efficiency.
Among the many manufacturers and suppliers of this machine, Red-D-Arc is a reputed name. The company holds a credible record of providing highly sophisticated, superior quality, and multi-purpose plasma cutters for varied industries. It also provides used plasma cutters at a reasonable cost for you to grab at the earnest.
Wednesday, February 20, 2019
Some Smart Tips to Follow While Using Pipe Welding Machines
Welding is the process of joining two metal
pieces. In fact, this practice doesn’t merely join the pieces together as in
soldering or brazing but also causes the metal to amalgamate and become one.
When it comes to pipe welding, you should have a reliable pipe welding machine. Two basic rules can make this process much
easier. The first one of these is to set the machine correctly and the other
one is to make yourself comfortable. Let’s discuss more about these rules.
Proper
equipment setup
As a welder, you must never deviate from this
rule. A pipe welding machine requires you to set the equipment in any
position without the need to change any settings. For TIG or Stick welding, one
could alter the heat intensity with the arc length. For instance, when welding
at the pipe’s bottom you require more heat, you can increase the length of the
arc a little. This will improve the welding process appreciably. Vertical areas
can be short-arched a bit to lower the heat. Essentially, the pipe welding
equipment must be on such a setting that it enables you to weld in all positions
without altering the voltage or amperage.
Getting
in the most comfortable position
The level of comfort during pipe welding is
enough to separate a newbie from a seasoned welder. However, it is
unquestionably true that any of the professional or novice would have to work
in several uncomfortable situations. Pipes could either be underground or high
up and you may need to get creative to find the most comfortable position. The
easiest method would be to lean on a pipe. This would provide your hands and body
a steady platform to concentrate on the welding procedure. You
just need to be attentive and creative.
Wednesday, February 6, 2019
Here Is Why You Should Prefer Renting MIG Welding Machines
When it comes to welding, you need more than
just semi-operative skills. Factors like a setup, voltage, electrode extension,
welding angle and current play a crucial role in the final weld produced. The
best welding conditions are the ones that will allow the welder to produce the superior
and largest quantity of welds in the shortest period. Renting or leasing MIG welding machines is an excellent
choice to make the most of these conditions. Ideal for welding aluminum
components or structures, these machines find frequent use in construction and
marine industries.
Leasing
the equipment
Based on the type of job, many MIG welding welders are available, which utilize different
types of energy sources. Most of these machines are usually expensive and
purchasing them only for one single thing isnot cost-effective. This is why
leasing the MIG welder from a reputable renting organization would be the
wisest choice.
Why
rent MIG welding tools and equipment?
Reduces
the cost of equipment: As an instant advantage of renting equipment, you
would only have to pay for the usage and not the ownership. This will also
reduce the maintenance and repair costs substantially, enabling you to ensure
considerable savings.
Increases
business opportunities: Renting equipment would encourage clients to
offer jobs that require tools,which they don’t already own.
Other
crucial reasons
- Trying before purchasing: Even if you are planning to buy the machine, renting or leasing it could help you learn more about how it works. This will give you a better idea of buying the best machine.
- Accessories: MIG welding equipment requires many accessories which you can gain access to when renting it.
- Customizing the tool for a particular job: Often, jobs require special customization and it’s not possible to customize the equipment each time. Hence, renting is the best solution.
Sunday, January 20, 2019
Some Important Points to Ponder About Welding Positioners
Positioning equipment
helps welders in maneuvering and welding huge assemblies with ease. However, you
can also position several small assemblies mechanically. In fact, the positioning
principles are similar for both large and small parts that need welding, i.e.,
you need to fix the base to the equipment and maneuver it mechanically. This
will allow the most efficient assembly and welding.
Regardless of the size
of the weldment, welders need to follow some important tips when choosing,
working with and maintaining a welding positioner.
Attaching the machine parts correctly
The way of attaching
the positioning equipment to the weldment is important, as this is where the
separation would occur naturally. Chucks and fixtures add significant weight
from the face plate and need proper care during the sizing of the positioning
device. Of the many positioners available, slots allow the piece that you are
working with to be bolted to it. Whether it is a stand-alone method or a
combined method, it would work great if applied properly.
Keeping it Flat
Whether it is small or
big positioning equipment, you need to mount the unit to an even and flat
surface, which could secure it in place. In case mounting holes are present, you
can use them to secure the positioner and prevent its tipping in case it
encounters any kind of unexpected force. A welding
positioner mounted on a stand or a workbench is equally important to
secure.
Using Turning Rolls
If the machine part to
weld is cylindrical, you can roll it easily. Turning smaller rolls can rotate a
vessel or a pipe down hand the welds. These power rolls offer a stable rotation,
which produces uniform circumferential weld. The idler rolls are not powered
but you can add them into series in order to provide support to longer vessels
and pipes. The combination of a vertical-faced table welding positioner and a roller-type
pipe stand offers protection and stability during the extension of a round
part. When the rollers offer two points of contact, there is an even
distribution of weight.
While
researching for welding positioner, these considerations could help you to make
up your mind in singling out the most feasible one.
Wednesday, January 9, 2019
These Tips can help you Choose the Right Pipe Welding Machine
Welding is a process of fabrication, which aids in
joining materials including pipes, metals, thermoplastics and more by using
high heat. The heat thus produced melts the different parts together and causes
fusion between the materials. The same holds for pipe welding, which in turn
necessitates the need to select the best pipe welding machines. Mentioned here are a few tips that will help find the
perfect equipment.
- Consider the Kind of Metal: Typically, most welding jobs are performed on carbon steel as it withstands a high amount of heat and hence supports most welding equipment found in the market. Stainless steel resists corrosion while aluminum needs consistent heat to make sure that the weld pool does not dry out. Therefore, it’s a good idea to assess the kind of metal that you would be working with.
- The Ideal Site: The workspace is an essential factor to consider when buying machine for pipe welding. For example, many domestic facilities have about 115-220 volts supply of power. So, you would want to get a machine that works accordingly. Furthermore, some powerful welders need three-phase power supply, which is also an important factor to consider.
- Pick the Appropriate Amperage: Ideally, the price of the welding machine would depend on the amount of power it produces. To work on thicker metals, you would require more current. For example, a pipe having thickness of one inch would demand a stick welding machine. Hence, you would need to assess your needs before making a purchase.
- The Specs Sheet: Reading the specs sheet is also rather important. It would help you in knowing many important things, which can further aid in decision-making. Upon reading the specs sheet, you would be able to find out how well the pipe welding machine can perform in a given period. The duty cycle tells the number of minutes that the machine can weld out of 10 minutes (in many cases). Your machine might undergo damage if you continue to use it beyond its duty cycle rating.
To
know more about selecting the best Pipe welding machine, feel free to browse
through the official website of Red-D-Arc.