Types of Engine Driven Welders

Engine driven welders are used where there is a lack of electric power for arc welding, and are designed for outdoor applications. However, they can be used indoors to supply necessary power to electric arc welders. The nature of application, type of engine, portability and AC generator power are some of the factors to consider when choosing an engine-driven welder.

A choice of gas powered engines

There are different types of engine driven welders that include gasoline, diesel, and LPG or liquid propane gas. Gasoline engines are ideal in colder climates since they do start easily and do not need ether start kits or other starting aids. Diesel engine driven welders are most popular since they offer a better fuel economy when compared with gasoline engines. They are widely used in refineries since they do not ignite as easily as gasoline. LPG has become an alternative choice especially in indoor applications where exhaust emissions from diesel and gasoline are not permitted.

Choosing the right wattage

When selecting an engine driven welder, it is prudent to consider the need for portability. Smaller gasoline stick welders are easier to be carried or lifted to a work area.  Engine drives come with power generation capabilities from 5000 to 27000 W. Choosing one depends on the tools used and the need to simultaneously weld. Different tools require different wattage. Grinders require 1800 W, air compressors a minimum of 8200 W, plasma arc cutters up to 12000 W. Considering these factors will help choose the right unit.

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Safety Comes First For Welding Operators

There is no doubt that welding operators often work under stressful conditions where safety is paramount. While arc welding may be a safe occupation, it is essential to make sure that safety measures aren’t overlooked. From electric shock, to exposure to arc radiation, fumes and gases, there are several factors and mandatory practices that must be strictly adhered to by the book. Welding involves voltages from as low as 20 volts to as high as 100 volts while the voltage in welding equipment ranges from 120 to over 550 volts. Therefore, it is essential for welding operators never to touch electrodes and metal parts of the electrode holder with bare hands. Proper insulation includes the use of dry gloves, keeping dry insulation between their body and the metal being welded.

Fumes and gases can be hazardous in case of overexposure. Fumes from welding contain toxic metal oxide compounds, which is why welding operators must ensure that there is proper ventilation depending on the type of rod and base metal used. Ventilation systems such as exhaust fans and hoods are essential in the work area. Operators must wear approved respirators to limit the exposure to toxic fumes. Ventilation systems must be regularly checked to comply with specific standards set by OSHA or other relevant authorities.

Welding operators have a choice of personal equipment from fire resistant clothing, safety glasses, shoes, helmets and more. Wool and cotton clothing specially treated with fire retardation is recommended over synthetics. Paying attention to safety makes all the difference when it comes to welding, an industry where welders and their skills are in great demand.

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