Reasons to Opt For Welding Automation

An increasing number of companies are automating their welding operations. There are several reasons why companies now look at welding tools and equipment from a new perspective. Among the major factors to influence automation is the desire to improve quality, eliminate waste and the need for rework, and to increase productivity. It is important to begin with a carefully planned road-map so that you don’t waste valuable time and money, and derive the full benefits of implementing a weld automation system by choosing the right welding tools and equipment.

Reduce Labor Costs

The first step is to carefully evaluate your welding needs and current processes. This includes an accurate workflow assessment and the potential return on investment. Most importantly, create a detailed plan with clearly defined goals. In addition, it is essential to understand the benefits of an automated system, which will also help determine the right welding tools and equipment suited to your business. The biggest benefit is the potential to reduce labor costs since a machine can typically do the work or two or more people and virtually eliminate welding mistakes due to human error.

Improve Weld Quality and Productivity

With the right type of automated welding tools and equipment, a company can significantly improve weld quality in the first pass and reduce the need to rework parts. It also eliminates the labor intensive process of cleaning since there is no wastage and spatter produced during many of the automated welding processes. Welding Automation also reduces the risk of over-welding that can affect the integrity of the part. Speed is one of the obvious benefits of welding automation which in turn leads to better productivity, a reduction in labor costs and increased profitability. When it comes to automation, there is always the choice between robotics or fixed automation in addition to the option to rent or lease welding tools and equipment to make the entire process more affordable.

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The Multiple Benefits of Renting Welding Equipment

For contractors and engineering firms it is essential to evaluate the best use of capital on a regular basis and compare this with their welding equipment needs. One of the ideal low cost alternatives to welding equipment ownership is renting. This can save your company both time and money. When you rent welding equipment it is easy to determine whether your business can benefit from this type of equipment prior to purchasing any machines. When equipment management is not a core competency, renting equipment can free up capital that can be utilized for other urgent needs.

Factors to Consider

The three major factors that determine equipment needs are the utilization rate or how often you need to use the equipment; the volume of work/number of welders needed; and the type of welding technology required to achieve maximum productivity. If your utilization is around 40 percent, you should rent welding equipment. If you need to operate machines more frequently you may want to consider leasing. You can always supplement existing equipment by renting additional welding machines when the volume of work increases rather than incur capital expenses. Technology can also influence your decision to buy or rent welding equipment.

Affordable Rental Options

For contractors and business owners, there are many suppliers from where they can rent welding equipment. This includes a wide range of electric and engine-driven welders, induction heating systems, diesel generators and power distribution panels, MIG welders, automatic wire feeders, TIG welders, stud welders, advanced process welders, spool guns, welding accessories and more. It is important to work with rental houses that offer the latest equipment. This will allow you to try out the equipment before making the decision to purchase or not.

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