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Friday, July 17, 2015

How Flux Recovery Systems

Flux is an important part of welding. It protects the weld from the atmosphere by forming a protective layer called slag over the weld. In order to save slag-free flux, companies use advanced equipment, which makes way for improved welds and saves considerable time. This sophisticated equipment is called a flux recovery system and is an essential accessory to sub-arc process.

Advantages of Flux Recovery Systems

Using these advanced machines ensures a host of benefits in the welding process, including: 
  • It helps welding business save valuable flux
  • Felicitates improved welds
  • Saves on over-all man hours 
  • Better working conditions 
  • Protects moving parts on the welding rig from abrasive flux
  • Can separate fused flux (or slag), and flux flower (fines) to return only reusable flux into the hopper for future use 
  • Economic efficiency


Some Common and Useful Features of Flux Recovery Systems

These systems are helpful in the overall welding process due to a wide range of features. Companies manufacturing flux recover systems offer numerous features, the most common of which are:

  • Dependable and efficient recovery of flux
  • Capable of recovering large quantities of flux (around 10 pounds per minute)
  • Robust and easy operation
  • Compact design
  • Easy to maintain
  • Specific designs are suitable for light applications
  • Slow speed ball bearing motor for longevity


Buying Flux Recovery Systems 
To help customers use these important machines, some companies provide the option to lease or rent. When purchasing new recovery systems are cost prohibitive used machines are another option. Second hand equipment can provide the same features at much less cost. However, customers need to ensure that the used machines are in full working condition, built with contemporary technology. 
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Features of Gas, LPG, and Diesel Engine Driver Welders

Among the different types to weld machine parts, arc welding is an important practice that leverages electric power. However, in the absence of electricity, the use of engine driver welders is widespread for various outdoor as well as indoor applications. Multiple factors contribute to the decision regarding the selection of the right engine driver welder, which include application, portability, and AC generator power. Besides the type of engine (gas, LPG or diesel driven), production efficiency also plays an important role. Here is a brief description of the features of these three engine driven welders.

Gas

These engines enable users to combine DC or AC welding with AC power for grinders, lights and several other tools. Manufacturers provide their own versions of gas engine driven welders. However, they contain a bulk of features in common, such as fuel efficiency, low noise level, electric start, availability for processes like Air Carbon Arc Cutting, TIG (GTAW), MIG (GMAW), Stick (SMAW), Flux-Cored (FCAW), and more. Companies offer these welders in assorted wattage and amperages.

LPG

Businesses looking for high quality multi-process welding confide in LPG engine driver welders. These portable DC/AC machines also offer auxiliary power and are fuel efficient. They are often used for indoor applications, where diesel or gas exhaust emissions are not an option. Features of LPG driven engine welders include CC/Pipe/CV Modes, 9,000 Watt AC Generator, Tri-Cor Technology, and AC DC Welding Processes among others.

Diesel

These engine welders and generators offer multi-process welding capabilities and with better fuel economy. Available as portable machines with auxiliary output, they are capable of delivering high performance in adverse of welding situations. Some common features they possess include multiple out taps, fine current control, availability for multiple processes, copper winding, full range amperage control, job selector control, extreme duty specifications, and so on. These features are often present in different models of diesel engine driver welders from various manufacturers.
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