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Showing posts with label flux recovery. Show all posts
Showing posts with label flux recovery. Show all posts

Friday, August 21, 2015

Multifarious Features of Electrode and Flux Holding Ovens

Equipment like electrodes and flux holding ovens are an essential part in welding processes. While electrodes are useful in shielding of the metal, arc stabilization, etc., flux produces a gas shield over the weld to protect it from the atmosphere. It is therefore important to store these essential elements in a safe place to ensure adequate performance during welding process.
Model 10B Electrode Oven

Electrode holding ovens

Manufacturers introduce their own versions of electrode ovens all including a range of features. These ovens are useful in storing welding electrodes during their transfer to the job area from large shop ovens. Some common features that these tools include are:
  • Portable, easy to load and carry
  • Lightweight and rugged
  • Quick access to electrodes
  • Cost effective

    Available in multiple configurations to suit different welding requirements, for example:
  • 125-175 Pound Capacity with 115 VAC Input Power and 100 - 550 Degree F Range
  • 350 to 450 Pound Capacity with 115 VAC Input Power & 100 - 550 Degree F Range
GOV-200-FD Flux Holding Oven

Flux holding ovens

The flux holding ovens find their most use in the welding industry. They are capable of keeping the flux in a dry state and can dry out moisture affected flux at a temperature of around 550 oF. These ovens are fully-insulated and keep the temperature controlled with the help of thermostats. Different models of flux holding ovens from different manufacturers include many different features such as:
  • Keeping the flux dry
  • Multiple Pound capacities - 200 lb and 600 lb
  • Temperature range of 100-550 oF
  • 115 or 230 VAC power for operation
  • Primary Power Input of 220, 460, and 575 volt
A fully insulated flux oven with 600lb capacity can store and dry in the most three common types of flux hoppers of 200lb each. The equipment includes lifting lug, hinged loading lid, thermometer, and a flux heating system, for each of the three flux hoppers. This is a better choice than an insulated 200 lb capacity flux holding oven if the budget allows.
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Friday, July 17, 2015

How Flux Recovery Systems

Flux is an important part of welding. It protects the weld from the atmosphere by forming a protective layer called slag over the weld. In order to save slag-free flux, companies use advanced equipment, which makes way for improved welds and saves considerable time. This sophisticated equipment is called a flux recovery system and is an essential accessory to sub-arc process.

Advantages of Flux Recovery Systems

Using these advanced machines ensures a host of benefits in the welding process, including: 
  • It helps welding business save valuable flux
  • Felicitates improved welds
  • Saves on over-all man hours 
  • Better working conditions 
  • Protects moving parts on the welding rig from abrasive flux
  • Can separate fused flux (or slag), and flux flower (fines) to return only reusable flux into the hopper for future use 
  • Economic efficiency


Some Common and Useful Features of Flux Recovery Systems

These systems are helpful in the overall welding process due to a wide range of features. Companies manufacturing flux recover systems offer numerous features, the most common of which are:

  • Dependable and efficient recovery of flux
  • Capable of recovering large quantities of flux (around 10 pounds per minute)
  • Robust and easy operation
  • Compact design
  • Easy to maintain
  • Specific designs are suitable for light applications
  • Slow speed ball bearing motor for longevity


Buying Flux Recovery Systems 
To help customers use these important machines, some companies provide the option to lease or rent. When purchasing new recovery systems are cost prohibitive used machines are another option. Second hand equipment can provide the same features at much less cost. However, customers need to ensure that the used machines are in full working condition, built with contemporary technology. 
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