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Friday, June 21, 2019

Top 4 Reasons to Choose Orbital Welding

The Orbital welding technique allows for a precise and controlled weld, which reduces errors and delivers a quality weld every time. This technique can efficiently reduce human error and has proven to be useful for areas which are difficult for professionals to weld manually. It is the perfect process to ensure the welder’s safety and minimize a faulty weld.


Listed here are the reasons why orbital welding is used in various industries:

1. Clean

During the welding process, it is crucial to keep the metal tubing away from contaminants as impurities trapped inside can ravage the entire process. This, in turn, would lead to a significant waste of money and time. The experts perform Orbital welding in a clean setting where they can weld fittings and tubes in an impurity-free environment.

2. More Productive

Orbital welding is a more productive method of welding compared to manual welding. This happens because the machine performs the majority of the task. It does involve some upfront cost in order to acquire the equipment but it cuts down on the costs related to labor in the long run. 

3. Efficient

The welding process becomes efficient, as the completed welds are clean and consistent. Computerized orbital welding makes the entire process even more productive. It allows the weld to be documented and scheduled ahead of time, which in turn decreases the overall costs and time. 

4. Superior quality Welds

A skilled technician can undoubtedly give accurate results but orbital welding will always deliver consistent welds. This is possible because you can set the equipment to a certain program thereby allowing the system to duplicate the same welds repeatedly without any defects or error. 

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Monday, June 17, 2019

The Benefits of MIG Welders

The MIG welding machine uses a spool of continuously fed wire to join pieces of metal. Welders can use it to work on aluminum, nickel, steel and stainless steel. Typically, experts employed in the commercial manufacturing and fabrication industries use these machines.



The advantages of using a MIG welding machine are multifarious. Here are few of them:

Efficient and Clean 

MIG welding machines use a shielding gas in order to protect the arc and therefore results in minimal loss of alloying elements when metal comes in contact with the arc. As opposed to stick welding that requires removing slag, MIG eliminates the need to do so as there is no slag left behind and it generates minimal weld spatter. With minimal clean up, the equipment is easy to put back to work in a fraction of the time.

Faster welding speed 

The uninterrupted fed wire allows the welders to keep both their hands free for the welding process. This in turn enhances the welding speed, overall control and the quality of the weld.

Versatile

The biggest advantage of using a MIG welding machine, it is extremely versatile and can weld alloys and metals efficiently. The workers can operate it in different ways including fully automatic and semi-automatic. The welding process sure is useful for a plethora of home welding project but it is also effective for use in several others industries. The metals that MIG machines can work on include stainless steel, aluminum, copper, magnesium, mild steel, and nickel, iron and its alloys.

Higher Productivity

Most welders would be able to benefit from higher productivity due to the total time they can save by not changing the rods constantly or chipping away the slag. Also, the welders don’t need to brush the weld, which also saves time.

To conclude, the MIG welding Machine is super easy to learn and widely preferred for its simplicity. Welders can easily learn how to use the equipment in a few hours where they spend majority of the time in learning ways to clean the weld properly.

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