Wednesday, October 22, 2014

The Basics of MIG and TIG Welding

MIG is one of the easiest welding processes to learn. However, there is more to MIG welding than running beads. MIG or metal inert gas welding is one of the oldest techniques where a spool of steel wire is fed through a liner and then out of a contact tip on the MIG gun which is either heated or electrically charged when the trigger is pulled and melts the wire for the weld puddle. This is accomplished through short circuit welding. In this technique, droplets of molten wire which heats when short circuited, flows to make a puddle as it touches the base metal.

Benefits of MIG welding

An inert gas like argon or helium that flows from the gun keeps the weld puddle protected from the atmosphere. Later on it was discovered that carbon dioxide also works well although it is not an inert gas, which is why it is also known as GMAW or gas metal arc welding. For the most part, MIG welding is an indoor process and is used in shops and factories. One of the major benefits of MIG is the potential for high productivity since there is no need to change rods or chip and brush welds frequently. It is also easy to learn and can weld stainless steel, mild steel and aluminum.

TIG welding

TIG or tungsten inert gas welding is a process that uses a non-consumable tungsten electrode to deliver current to the welding arc. The tungsten acts as a torch, generating heat, which melts the metal. A filler metal is usually used. A shielding gas such as argon protects the weld area from contamination. TIG welding is used to weld thin section of stainless steel and non-ferrous metals like magnesium and aluminum. TIG welding requires more skill and takes longer to master when compared with MIG welding.
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