There
are many types of welding machines that are available thanks to constant
innovations and changes in technology. Choosing the right machine to rent can
help to bring in more profits and complete a job faster. Here are some criteria
you need to check for.
Friday, October 25, 2019
Wednesday, October 23, 2019
Renting Welding Systems Can Be a Profitable Solution
Welding
is required at some point in time and while they are many types to choose from,
it’s not always easy to own one. The perfect solution is to be able rent or
hire the best and latest welding equipment, use it and return it once the job
is complete.
Flexibility
Being
able to rent welding equipment offers a number of flexible
options that will depend on the type of machinery required, costs and the job
at hand. Rental solutions always provide equipment that is well maintained and
in optimum working condition, so there isn’t any room for failure. It also
enables you to get as many or as few equipment as needed. Many rental services
provide standardized or customized welding machines to use in home projects
like pipe welding or for large scale
constructions. Most welding rentals try to maintain a close proximity to their
target customers. The user can decide how long he would like to keep the
machines and work within his budget. All equipment is safe, quality tested and
regulated and can be used immediately.
Cost Effective
With renting of
welding equipment, you can be assured that all the machinery is up to date and
well maintained with the latest technology. Since most machines are only used
for less than 60% of their capacity, renting one is a more economic option.
Like all machines, welding equipment also gets constantly updated and that
means users can get to rent the best in the business without having to rely on
old, out dated machinery that needs regular repairs and maintenance. Business
owners also save on storage, handling and shipping costs and many welding
rental companies help to sell old equipment. Welding packages needed for pipe welding or any other welding jobs will include
necessary accessories such as cables, TIG torches and gas hoses. Renting
equipment also helps to save on taxes and depreciating assets and it comes with
a full warranty and replacement at no extra cost in the case of a breakdown.
Thursday, October 17, 2019
Top Upcoming Trends in Welding
Automated Welding is the future of the welding industry. It is one of the most important factors impacting the welding industry in the coming years. We will see more changes in the next decade compared to the last 100 years. Automated welding awareness has risen which has encouraged many industrialists to introduce automated welding equipment in their manufacturing process. Things like collaborative technology and fixtureless welding are expected to join the welding industry in the coming few years. Let’s check out some of the technology advancements that will be on the welding floor in the coming years.
1. Production Monitoring by Implementing Cloud-Based Technology
Production Monitoring Systems are a priority for manufacturers nowadays. These systems are good at tracking each welder and can be very effective in maintaining consistency. These monitoring systems are capable of detecting any red flag welding issue in the production line and can track the activities for futre prevention. Unlike the past, these systems are now designed for recording various quality assessments and not just maintaining the production metrics. This can save a huge amount of time on the production line which benefits the whole production process.
Cloud-Based Monitoring Systems are advantageous over the old fashioned VPN platform. If a company has multiple manufacturing locations, then Cloud-Based monitoring systems can provide live data which can be accessed from anywhere. Mobile ready apps for monitoring the production line give an added advantage to the process. In the end, there is no need for IT manpower at every location as maintenance is carried out at the main server automatically.
2. Shortage of Labour
According to research conducted by the American Welding Society, there will be a shortage of approx. 2, 00,000 welders in the U.S by 2020. This can be the point of an argument. When there is an opportunity for automated welding, then what is the need for manual welding labor?
There are some conditions where robots are not capable of doing what a human can do. For example, there are some situations where welding skills are needed that automated welding equipment can't perform. In these cases, technically skilled welders are needed. In the upcoming years, demand for trained technicians will increase to maintain the new automated welding apparatus.
3. Robot and Human Collaboration Technology
A Collaborative Robotic Welding System - Robotics industries are working on a collective technology between humans and robots for a safe welding procedure. Movement-based programming is currently in the development process and can play a crucial role in welder safety. Robots can recognize commands and will be able to generate a program. The hand movement will be used to provide direction, angle, size, etc. and this can prove an instinctive tool in the welding industry.
The demand for Cobots has been rising for the last half-decade. Cobots are easy to operate and results in greater flexibility in the Human Environment. Cobots can provide a tailored solution to meet the requirements of the manufacturers.
4. Welding Safety
The safety of welders is always the first concern for every welding industry. Safety innovations have been implemented to provide a safer environment for labor. With the government putting on strict laws and rules, companies are taking safety precautions to protect their workers. The ultra-fine dust particles are causing damage to the respiratory systems of the welders. Keeping this in mind, companies are investing in respiratory protection equipment as it is the most effective way of keeping their welders from getting sick.
5. Fixtureless Welding
Fixtureless welding can be a solution for special fixture welding issues. By combining both handling robots and welding robots, there is no need for an operator to work on the dedicated fixtures used in the old welding process. This can be beneficial in increased productivity and improved quality. The maintenance of the fixtureless welding is also less as compared to ordinary welding.
6. GTAW and Laser Beam Welding
Engineers speculate about which welding process will see a rise in the coming times. According to the American Welding Society, the GTAW welding system will boom due to its high-quality yield on thin materials. It will increase along with the automation. Professionals at AWS also mentioned that any automated process will be in more use as compared to others in the welding industry.
Another future technology in the welding industry will be Laser Beam Welding. The laser beam welding process will be targeted for expanded use. A few years ago, only thin material was welded by laser welding but with advanced technology, it has changed significantly. Prominent alloys materials like copper and aluminium can be easily welded with laser technology, unlike the conventional CO2 lasers.
In today’s scenario when the economy is at downfall, every manufacturer wants to stay at a profitable side. The declining skilled workforce compels the welding industry to make use of the automated welding equipment and with this increasing demand, technology will play its crucial role in defining the future of the Welding Industry.
Wednesday, October 9, 2019
Top 5 Reasons For Confiding On Advanced Welding Automation Equipment
Among all the industrial manufacturing processes, welding is one of the most challenging tasks. Initially, companies prefer manual welding for their several assemblies and ignore automation. But many assemblers do advise considering welding automation equipment as it lets the company increase its quality and productivity.
When a company is thinking of shifting its manual process to automation, it needs to consider many points. Notably, welding automation equipment implements two basic factors, which include weld integrity and repeatability.
Welding automation equipment can increase the output by eliminating the human factor in the welding process. Here are many more reasons to pillar your decision of installing an automated welding system in the company:
1. High-quality weld
Automatic welding leads to a high-quality end product. The ramification of a tiny defect can be the reason for the downfall of the company.
2. Accelerate the production
As compared to the manual process of welding, automatic welding processes are faster. Welding automation equipment works efficiently and constantly.
3. Smoother edge
The pieces of automatic welding equipment ensure the smoothness of the surface along with its torch. They promise for a finer end product to satisfy the user.
4. Level of requirement
Every company has some demands to fulfill them with their supply. If the demand is high, automatic welding machines and equipment can complete the need sooner.
5. Flaws of the current system
If a company wants to patch its various tears and flaws related to defective product delivery to end-user, automatic welding can fix the defects as soon as possible.
Monday, September 23, 2019
A Quick Guide to Prepare MIG Welding Equipment for Industrial Tasks
An arc welding
process or MIG welding requires a wire electrode and welding gun to weld two
materials. You need to set-up and execute every part of the MIG welding equipment properly,
in order to ensure success of the process.
Tuesday, August 20, 2019
Choose Orbital Welding Would be a wise Decision; Here are the Reasons
Today there has been advancements in the field of welding with the concerned equipment making way for a more precise and controlled weld. Orbital welding reduces the amount of error, generally associated with traditional ways of welding, and it produces greater quality welds consistently. Used primarily to bond bigger sizes of pipes, it ensures safety of the welder while decreasing a faulty weld.
Monday, August 12, 2019
These are the Top 4 Major Advantages of Media Blasting Equipment
The functionality of industrial equipment depends entirely on the condition of the products. Hence, you need to ensure that the product is in top shape at all times. Anyone working today in the metal industry is aware of the numerous advantages that media blasting equipment has to offer.
Also referred to as sandblasting, it is one of the best methods to get rid of corrosion, rust, fabrication imperfection and more. Mentioned here are some of the benefits of media blasting.
1. Surface Prep
A major advantage of abrasive media blasting equipment is that it helps in efficiently adding an adhesion profile to the surface of the metal. It is one of the most cost-effective ways to prep a hard-surfaced material by removing imperfections of fabrication or by helping in attaining the desired profile.
2. Rust Removal
Corrosion and rust can erode products slowly and spreads as the metal ages. Removing it is necessary as it can erode, degrade and damage surfaces to an extent where the metal is no longer structurally useful and in some cases, dangerous. With the help of abrasive media blasting equipment, one can strip the existing oxidation, leaving the metal surface, which can then undergo the treatment.
3. Effective Painting
When efficiently prepped with abrasive media blasting equipment, a surface would be more suitable for painting. Not only would the paint effectively stick to the surface but would also look even.
4. Prevention from Damage
When prepped with media blasting equipment and followed up by a coat of paint, the surface can help safeguard the product from rust and corrosion for years. In the majority of cases, rusting is the major culprit for equipment failure. But by following these procedures, you can ensure the longevity of the product.
