Stud welders and Welding Machines – Highly Demanded by Many Industries

Welding is an important part of the industrial processes in which professional welders join different parts to form functional machines with the help of a welding arc. Stud welding is one widely used method that involves joining a fastener or weld stud to another metal part, mostly a substrate or a base metal. The fastener is mostly tapped, threaded, or unthreaded.

Knowing the machines

Stud Welders use specific welding machines to perform the tasks. This equipment operates on a direct current power supply and include a weld gun, cables and a controller as its main components. Usually the controller and the power supply combine to work as a single component called a “welder”.

How to Weld

The welding process is simple, if carried out by experts. Beginners need to undergo proper training before moving ahead with using the stud welding machine.

• Load: Use a stud gun to place the welding stud in the base metal.
• Draw weld arc: Create a weld arc that melts the base of welding stud and a selected portion of the metal work piece to carry on with metal fastening.
• Insert welding stud: Force the welding stud into the melted portion and keep it in place until the solidifying of the metal takes place.

Two methods

You can do stud welding in milliseconds with the help of any of these two techniques:

• Arc Stud Welding 
• Capacitor Discharge (CD) Stud Welding.

The choice of either methods depends mainly on the kind of stud fastener required. Then depending on the application you will weld the fastener together with the base metal. 

Multifarious Applications

Stud welders and welding machines find a heavy use in a variety of industries because of their usefulness in joining the metal parts with the specially formed nut called as fastener. The variety of industries thus includes aerospace, transportation, automotive, petrochemical, light & heavy-duty equipment, shipbuilding, utilities, metalworking and many more.

Availability

While you can buy these welding machines, renting them is still a better option because of the exceptional savings you can make.  Reputed companies offer a wide range of user friendly and fully regulated stud welders at affordable rates. You can have them in single or dual gun versions as well as with varying duty cycles from any service centers near you.

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