The Versatility of Induction Heating Machines in the Welding Industry

Induction heating can be best defined as a way of electrically heating conductive material like metals or thermoplastics through the process of electromagnetic induction. Electric currents are induced into the metal which causes increased resistance, leading to the metal becoming hot.

Industrial Functions

This principle has found numerous applications in the home and industry, especially in industrial processes like welding. It is in these industrial processes that the induction heating machine offers manufacturers a better alternative to using a lot of energy to heat or melt metallic objects. Besides melting, induction heating is also used in other industrial applications i.e. soldering, surface hardening, brazing, etc., and is most efficient when used with metals like iron or its alloys.

Precision Heating

The advantage of using an induction heating machine in industry is to produce intense and direct heat through inducing a high-frequency magnetic field. The magnetic field creates currents at the precise point by exciting the molecules and generating intense heat at the exact point. This allows the operator to weld two pieces of metal at a precise point without wasting energy heating up the whole part; this type of weld is extremely strong and long lasting. This type of technology has found favor with oil companies, where a lot of welding has to be done inside long pipes.

Long-Lasting

When compared to ordinary welding, using an induction heating machine offers a lot of advantages, especially when it comes to preheating, uniform heat distribution, faster time frame, reliability, and safety for the operator. It has also been shown to use less power and needs less consumables like welding rods, flux, and other materials typically used when doing welding. Since the induction coil does not become hot during the process, the life of these machines is much longer than typical welding equipment.

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Modern Welding Automation Methods Improve Industrial Production

Automation is defined as using technology in the form of gadgets or instruments to increase production, efficiency, and performance. This is especially true in the manufacturing industry, where automation has brought about huge advances in precision quality in the welding field.

High Technology

In an effort to be profitable in an increasingly competitive world, manufacturers have found that welding automation through the use of robots has become a very viable option. In the welding field there has been a distinct shortage of experienced welders, which has led to existing welders asking for exorbitant rates for any sort of work. It is into this type of world that technology played a part through the use of automation in the welding industry. However, this increased production was achieved not just by the robots, but also by implementing improved technology and software programming as well as training.

Improved Performance

In repetitive but precision world of automobile manufacturing, there are thousands of crucial welds that are needed to ensure the body of the vehicle is able to withstand the pressures it has to endure during its life. Through welding automation, this type of work is done without any complaints by robots in a very professional manner; however, the robot has to be programmed appropriately by human minds to be able to perform the function.

Maximize Profits

What is true about the automobile industry is also true in other manufacturing fields where welding automation systems have brought in unbelievable accuracy, precision, and reliability. This type of automation was unheard of in the industrial world when it was first introduced, but today they constitute a very large percentage of the industrial world. This has allowed manufacturers worldwide to increase their production, while reducing the costs of the finished products, allowing them to increase their profit margins.

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